NO BAKE SYSTEMS

 

NO-BAKE SYSTEMS.

Our No-Bake Systems offer a flexible curing solution with excellent adhesion properties, specifically designed for producing a large variety of moulds that require precision and durability.

Phenobond 21™ is an ester cured alkaline phenolic resin developed for ferrous and non-ferrous foundries, and offers excellent performance on various types of sands including silica, chromite, and olivine

Sinotherm 8845 is a water based alkaline phenolic resin cured using liquid esters. It is designed for the no-bake sand mould & core making process in a foundry. 

ALKALINE BASED SYSTEMS.

Our Alkaline Phenolic binders are specifically formulated for the ester-cured phenolic moulding process. This binder system is known for its excellent thermal stability and low emissions, ensuring environmentally responsible operations while delivering high-strength cores and moulds.

This two-part binder system is composed of a water-based resole resin cured with a liquid ester co-reactant. It can be used in most casting processes.  While DZanetech offers a wide range of co-reactants suitable for varying levels of productivity, our AP system is ideal for all castings productions.

Phenobond 21™ is an ester cured alkaline phenolic resin developed for ferrous and non-ferrous foundries, and offers excellent performance on various types of sands including silica, chromite, and olivine

Sinotherm 8845-DE is a water based alkaline phenolic resin cured using liquid esters. It is designed for the no-bake sand mould & core making process in a foundry. 

AP CATALYSTS

The Curetek series is a range of low-viscosity co-reactants for ester-cured phenolic no-bake resin. These blends of esters and proprietary ingredients, when used with our Phenobond™ ester-cured no-bake resins, provide a curing range from slow to fast.

Our Curetek range offers excellent casting properties, optimal work and strip times, and is suitable for both ferrous and non-ferrous metals. It is particularly well-suited for the rapid production of both cores and molds and can be used with a variety of foundry sands.

KALTHARZ 8500

Kalthardz 8500 is highly versatile hybrid system, suitable for the manufacture of moulds, dyes, and cores for high-quality steel casting. This binder system offers excellent thermal performance and strength, ensuring precision and reliability in demanding foundry applications. Due to the high quality of the resin, small quantities need to be added to achieve good strength values, combining technical benefits with operational efficiency.

 

PENTEX

Our PUNB is the industry standard in no bake and is best suited for an automated production line (roller-loop or turn table). This 3-part no bake system is known for its exceptional quality and fully controllable curing reactions.

Our PUNB can produce fully cured moulds in less than 90 seconds. Speed, application flexibility and overall ease of use make this binder ideal for satisfying just about any core and mould-making requirement.

ACID BASED SYSTEMS.

D-RAN 2112 is an acid based system designed for acid curing. Actual curing speed can be controlled by the dosage and quality of the hardener to almost any extent to guarantee a good casting surface. Strengths achieved are very high and permit minimal amounts of binder to be added.

Furan Resin is designed to create robust and durable castings, making it ideal for metal casting applications, including steel. This binder system ensures exceptional strength, dimensional stability, and superior resistance to thermal shock, contributing to efficient production and high-quality castings.

ACID BASED CATALYSTS

D-RAN SLOW: A medium to slow acid catalyst, recommended for use with  furan and acid phenolic resin 

D-RAN FAST: A fast acid catalyst for winter, recommended for use with furan and acid phenolic resin.

No Bake Systems

Cold Box Binders

Release Agents

Coatings

Chaplets, Chills & Nails

Ceramic Sand

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NEED TO KNOW MORE?

Maximise efficiency and casting quality with our advanced no-bake systems. From precision moulds to high-strength cores, we have the right solution for your foundry. Contact us today to find the perfect binder system for your needs!
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