NO-BAKE SYSTEMS NO-BAKE SYSTEMS

Alkaline Phenolic System

This two-part binder system is composed of a water-based resole resin cured with a liquid ester co-reactant. It can be used in most casting processes. 

While DZanetech offers a wide range of co-reactants suitable for varying levels of productivity, our AP system is ideal for most large castings productions. 

Novaset 765

A robust hybrid system suitable for foundries with varying quality of reclaimed sand, Novaset 765 assists with reliable work times and strengths on flaskless and boxed sand moulds.

Novaset 745

This high KOH-based alkaline phenolic resin inhibits moisture absorption in sand moulds, which in turn lowers the possibility of gas defects in castings. Novaset 745 has a higher sintering temperature than most sodium-based resins and is the preferred resin for thermal reclamation. This resin is best suited for steel and stainless-steel castings with consistent sand quality. 

AP catalyst ST Range 

Suitable for a wide range of working and setting times, these catalysts can be easily customised to suit your foundry’s requirements.

AP catalyst STP Range 

Suitable for a wide range of working and setting times, these catalysts can be easily customised to suit your foundry’s requirements.

The STP Range specifically assists with an enhanced through cure to prevent bending in flaskless moulds.

 

 

Furan resin low nitrogen

ChemRez 217

This binder is designed for acid curing. Actual curing speed can be controlled by the dosage and quality of the hardener to almost any extent to guarantee a good casting surface. Strengths achieved are very high and permit minimal amounts of binder to be added.

Chemrez 400017

A medium to slow acid catalyst, recommended for use with Chemrez 217 furan resin

Chemrez 550017W 

A fast acid catalyst for winter, recommended for use with Chemrez 217 furan resin

PUNB No Bake

PEP SET X Series

PEP SET is the industry standard in no bake and is best suited for an automated production line (roller-loop or turn table).This 3-part no bake system is known for its exceptional quality and fully controllable curing reactions. The new X Series now has even less fumes when moulding and casting.

PEP SET can produce fully cured moulds in less than 90 seconds. Speed, application flexibility and overall ease of use make PEP SET ideal for satisfying just about any core and mould-making requirement.

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